08045476196

J. D. CONTROLS
GST : 24ANCPS4608P1ZL

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Jacketed Ball Valves

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Jacketed Ball Valves Specification

Channels
Single/Double

Caliber
Standard & Customized

Pressure
Class 150 to 900

Connection
Flanged, Screwed, Welded

Material
Stainless Steel, Carbon Steel, Alloy Steel

Power
Manual, Pneumatic, Electric

Media
Steam, Oil, Chemical, Water, Gas

Temperature of Media
Up to 400C

Port Size
15mm to 300mm

Flange
ANSI, DIN, BS Standard

Finish
Polished or Painted

Application
Chemical processing, Oil & Gas, Pharmaceuticals, Food Industries

About Jacketed Ball Valves

Since 2001, we have been manufacturing, exporting and supplying a high class array of Jacketed Ball Valves to our clients at reasonable rates. These valves are manufactured with utmost precision by a team of dexterous professionals using quality assured metal-alloys at our sophisticated production unit. These valves are used for controlling the flow and pressure of various kinds of fluids in hassle free manner. Available in various specifications, these Jacketed Ball Valves are widely demanded in chemical industry, pharmaceutical sector, water treatment plants etc.

Key points:

Corrosion resistance and light in weight
Easy to handle owing to their smooth surface finish
Withstand high temperature and pressure
Fast opening and closing operations
Can be used both ways without any trouble

Further Details:

Our business provides a scope of Fully Jacketed Ball Valves that covers the structure from one rib to the next flange. Body is adjusted by including oversize spines. As illustration: 2" x 3" of our product has the ostensible drill of 2" (DN 50) as well as the rib extent is 3"(DN 80). Moreover, it permits enough area for bolting clearance.

Jacketed ball valves, guarantee steady valve cooling or heating of the procedure medium to avert seizing or crystallization of circulation media. It is exceptionally well outlines to help the elevated temperature oil flow or steam over the body parts of valve ball and valve ball itself to maintain the media fluid. This uses particularly to medium such as liquid sulfur and bitumen. Also, the proficient circulation of media is guaranteed through the removal of pockets.

Vapor, can be utilized as bearer for warming media. After quality affirmation principles, each valve is tried again following the Jackets are being soldered to body of the valve. Jacket air and hydraulic examined is done at 6000 grams per Cm².

Typically, our jacketed ball valves are provided to the customers in carbon steel as well as in various sorts of stainless steel items. Other unique materials are additionally accessible upon particular demand.

Design & Testing International Standard:

Size Range: ½" x 1" To 8" x 10"
Valve Design: BS 5351 / ANSI B 16.34 / API 6D
Pressure Testing: BS 6755 Part II / API 598 / API 6D
Face To Face: As Per ANSI B 16.10
Flange Drilling: ANSI B 16.5 / BS 10 Table / DIN / IS 6392

Material of Construction:

Body / Insert:
Cast Carbon Steel to ASTM A 216 GR. WCB
Stainless Steel to ASTM A 351 GR. CF 8 / 8M / 3 / 3M

Ball:
Stainless Steel to ASTM A 351 GR. CF 8 / 8M / 3 / 3M
Hast Alloy B / C
ASTM A 351 GR. CN 7M (Alloy 20)

Stem:
AISI 410 (S.S. 410 13% Cr. Steel)
AISI 304 (S.S. 304)
AISI 316 (S.S. 316)
AISI 304L (S.S. 304L)
AISI 316L (S.S. 316L)
Alloy 20
Hast Alloy B / C

Ball Seat / Gland Seal / Stem Seal:
P.T.F.E. Virgin
P.T.F.E. Glass Filled
P.T.F.E. Carbon Filled
Grafoil

Jacket Material:
S.S. 304, S.S. 316, S.S. 304L, S.S. 316L
M.S.

TECHNICAL SPECIFICATIONS:

Dimensions (150 class) All Dimension Are in mm

Size	15x20	25x40	25x50	40x65	50x80	65x100	80x100	100x150	150x250
LF to F	127	165.1	177.8	192	203	229	229	267	330.2
ØG-NB	12.5	25	25	40	50	63	75	100	150
ØD	108	127	152.4	177.8	190.5	228.6	228.6	279	406
ØE	79.2	98.5	120.6	139.7	152.4	190.5	190.5	241.3	361.95
ØF	50.8	73	92.1	104.7	127	157.2	157.2	215.9	323.08
N	4	4	4	4	8	8	8	8	12
ØO	15.8	15.8	19	19	19	19	19	22	25.4
T	11.1	14.3	15.8	17.7	19	23	23	25.4	30.23

Superior Temperature Control for Critical Applications

Jacketed ball valves are the ideal solution for process systems that require media heating or cooling during flow. The robust MS or SS jacket ensures uniform thermal management, making them well-suited for viscous, sensitive, or potentially solidifying fluids found in chemical, oil & gas, and food industries. Their high temperature and pressure resistance ensure reliable performance under stringent industrial demands.

Unmatched Corrosion Resistance & Longevity

With wetted parts available in SS304/SS316 and jacket materials in MS or SS, these ball valves offer outstanding corrosion resistance, suitable for aggressive chemicals or steam. Advanced sealing materials like PTFE and graphite further extend service life by minimizing leakage and wear. The fire-safe, blowout-proof design assures maximum operational safety.

FAQs of Jacketed Ball Valves:

Q: How do jacketed ball valves maintain process temperatures?

A: Jacketed ball valves use an external jacket made from mild or stainless steel to circulate steam or thermal fluid around the valve body. This maintains the desired process temperature, preventing solidification or viscosity increases in fluids such as chemicals, oils, or food products.

Q: What standards do these jacketed ball valves comply with?

A: These valves are manufactured according to ASME B16.34 and API 6D design standards, with face-to-face dimensions compliant with ASME B16.10. Fire safe models also meet API 607 guidelines, ensuring global compatibility and exceptional safety.

Q: When should I choose a jacketed ball valve with a specific sealing material?

A: PTFE sealing is recommended for applications needing high chemical resistance and lower friction. For higher-temperature or fire-safe requirements (up to 400C), graphite seals are preferable due to their superior heat tolerance and sealing properties.

Q: Where are jacketed ball valves most beneficial in industrial settings?

A: They are particularly valuable in chemical processing, oil & gas, pharmaceuticals, and food industries, wherever temperature-sensitive or aggressive fluids need to be efficiently managed and safely isolated during processing or transfer.

Q: What are the available operation modes for these valves?

A: Jacketed ball valves can be operated manually with a lever, through a gearbox for easier handling of larger sizes, or remotely via pneumatic or electric actuators, allowing for integration into automated systems.

Q: How is leakage prevented in these jacketed ball valves?

A: These valves offer a Class VI leakage rating, the highest available, using advanced sealing materials and precise machining. The blowout-proof stem and fire-safe design further enhance safety and minimize the risk of valve failure under extreme conditions.

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